Special load carriers

Special load carriers rethought:

Modular design, flexible in use, efficient in series production.

Our special load carriers are based on a scalable modular system - for maximum adaptability with minimum effort.

Special load carriers

As much standard as possible - as many special solutions as necessary

Many classic special load carriers are too complex and too expensive:
Folding fingers, cantilever arms, delicate individual elements or elaborate mandrel holders lead to high design and production costs - and can hardly be flexibly adapted. Particularly with changing products, smaller quantities or temporary projects, such solutions quickly reach their economic and technical limits.

Our answer: simplicity with a system.

The basis is a modular base assembly whose grid dimensions can be flexibly scaled. Building on this, we develop simple, adaptable superstructures that are precisely tailored to the product - without unnecessary complexity.

Our solutions

Keep it simple - special solutions that simply work

In many cases, no complex special design is required. A targeted extension of our standard beams is often enough to create a reliable, economical solution - without the need for complex mechanics.

These simple but well thought-out adaptations make it possible:

Short development times

Low manufacturing costs

High reusability

Maximum process reliability

These solutions are often the better choice for changing products, pilot projects or smaller series - functional, pragmatic and economical.

Application examples

Our solutions in practice

Support cushion container for web drive shafts

For the safe transportation and flexible storage of web drive shafts with different lengths and diameters, this container offers maximum flexibility and protection.

Sliding C-rails allow flexible adjustment of the support positions for different shaft types
Padded support cushions adapt to the contour of the drive shafts and provide a secure hold during transportation
Independent reshaping of the cushions after removal ensures a long service life and repeated use
The uniform external dimensions of the container enable space-saving stacking in block storage and optimize the use of space
No conversions required - all shaft drives can be transported within one container

Toothed strip container for H-Trail metal components

This solution ensures safe, orderly and damage-free transportation of H-Trailmetal components. The sophisticated design ensures precise component fixing and maximizes process reliability.

Precise positioning of the components to prevent movement and impacts during transportation
Integrated toothed strip reliably separates the components and protects against surface contact, scratches and snagging
Ergonomic removal of components, which optimizes the workflow and reduces effort
Precise component fixing ensures stable and secure positioning of the components during the entire transport process
Optimized for efficient handling and increased ergonomics throughout the logistics process

Transport of two engine blocks

A solution wasdeveloped for transporting two engine blocksthat combines transport safety, component protection and handling efficiency, thus optimizing logistics processes.

Precise positioning of the motors on plastic strips with defined support points to protect sensitive surfaces from damage
Tensioning straps reliably secure the motors, prevent them from slipping and ensure transport safety over the entire route
Space-saving stanchion frame that can be easily folded up after unloading to save storage space
Runners enable easy handling with forklift or ant, even with high loads
Optimized solution for transport protection and efficient handling, ideal for daily use in production and logistics

Carrier solution for components in the defense industry

The carrier system was developed to store components safely and precisely and to secure them during transportation with low vibration and surface protection.

80×80 mm profile tube frame on both sides of the Elkas floor assembly, which provides the structure for stable and secure component mounting
Milled plastic block with precisely fitting recesses that ensure a positive fit and prevent slipping
Additional fixation with tensioner to guarantee a secure hold of the components even under dynamic loads
Surface-friendly storage protects the components from damage and ensures stable positioning during transportation

We think modularly, act economically - and develop individually where it matters.
Whether simple or complex: with ELKAS you always get the solution that fits your task.

Decades of experience and the will to always go one step further cannot be replaced by anything else.

Peter Scheld, Technical Manager

If it has to be more:

Genuine special load carriers with engineering depth

Not every transportation task can be solved with simple means. There are components, processes and requirements where standard accessories and simple adaptations reach their limits - for example:

This is where our engineering begins. In close cooperation with our customers, we develop customized special load carriers - from the initial idea to design and prototype construction through to series production. We combine functional design with practical execution and economic feasibility.

Your advantages with special load carriers from ELKAS:

N01°

100 % customized:

Developed for your specific products, processes and requirements

N02°

Protection & security:

Optimum component protection thanks to sophisticated brackets, padding and materials

N03°

Economically well thought out:

We also develop special solutions efficiently - with a view to series production capability and costs

N04°

Logistics-oriented

Stackable, roller conveyor-compatible, compatible with your transport processes

N05°

Made by ELKAS:

Decades of experience, in-house design & production, high quality standards

Portfolio

SLT developed by Elkas

Special load carriers for hoods

Length x width x height

1900 x 1200 x 1250 mm

Tare weight

184 kg

Filling level

10 pcs.

This SLT is a transport rack that has been developed for the gentle storage and safe transportation of hoods for the commercial vehicle industry.

Special load carriers for car side panels

Length x width x height

2500 x 1200 x 2000 mm

Tare weight

372 kg

Filling level

12 pcs.

This special load carrier is a rack for car side panels with an automatic locking system. The hold-down devices can be locked and unlocked both automatically and manually.

Special load carriers for car mudguards

Length x width x height

2400 x 1600 x 1500 mm

Tare weight

281 kg

Filling level

12 pcs.

This special load carrier is equipped with a manual locking system and is designed so that the highly sensitive outer skin parts can be safely stored and ideally transported.

Special load carriers for C-pillars

Length x width x height

1600 x 800 x 1500 mm

Tare weight

157 kg

Filling level

12 pcs.

The SLT has been developed for the transportation and storage of C-pillars for cars and offers optimum protection thanks to the separation of the compartments and the plastic tarpaulin on the operator's side.

Special load carriers for diesel engines

Length x width x height

2400 x 1500 x 520 mm

Tare weight

349 kg

Filling level

6 pcs.

This collapsible special load carrier for diesel engines can be locked and unlocked with one hand. Thanks to the folding joint, the SLT can be stored and transported in a volume-reduced state when unloaded.

SLT as collapsible stanchion frame

Length x width x height

2400x1800x1240/500 m

Tare weight

443 kg

Filling level

6000 kg

The stanchion frame can be precisely positioned using centering plates in automatic mode. The partially galvanized stanchions are foldable to save valuable storage and transport capacity.

Special charge carriers for electrodes

Length x width x height

1210 x 1200 x 650 mm

Tare weight

717 kg

Filling level

3 pcs.

This special load carrier is a special rack that was developed for the safe transportation and storage of sensitive electrodes made of pressed graphite for the steel industry.

Special pallet for the foundry industry

Length x width x height

2000 x 800 x 680 mm

Tare weight

116 kg

This special load carrier is a very robust special pallet, which was developed for the fully automatic storage of cores. This SLT is used successfully in the foundry industry in particular.

I don't just plan a load carrier, but a solution - tailored to the needs of our customers.

Frank Weiß, design engineer

The process

3 steps to your customized special load carrier

As soon as the prototype meets your expectations, we start series production. Your special load carrier is manufactured with the utmost precision, carefully tested and delivered on time. In this way, we ensure that you receive a solution that meets your exact requirements and is ready for immediate use

N01°

Customer advice & needs analysis

The first step is to focus on you and your requirements. Our experts analyze your products, processes and specific challenges. Together with you, we develop a concept that best suits your needs - precisely, efficiently and economically

N02°

Development & Prototyping

Based on the analysis, we create a customized design for your special load carrier. After your approval, a prototype is produced and put through its paces to ensure that all requirements are perfectly met. Adaptations are implemented quickly and flexibly.

N03°

Production & delivery

Quality does not happen by chance - it is the result of control, experience and a clear standard.

Michael Loh, Quality Assurance

Special load carriers

Special load carriers from ELKAS - when standard is not enough

Special load carriers are indispensable when products require a customized transport solution. Whether complex geometries, sensitive surfaces or specific processes - our special load carriers are created exactly to your requirements. Together with you, we develop durable, logistics-compatible and economically viable container solutions that are precisely tailored to your processes in terms of design and function.

As a manufacturer with its own development and production facilities, ELKAS offers special load carriers for the most demanding requirements - from individual production to series production. Our customers appreciate the close cooperation, the practicality of our solutions and the high quality of workmanship.

Whether automotive industry, mechanical engineering or electrical engineering: special load carriers from ELKAS create order, safety and efficiency in your supply chain

FAQ on special load carriers - your questions, our answers

Whenever a product does not fit into a standard container - e.g. due to complex geometries, sensitive surfaces or specific production steps. Special load carriers secure your components in the correct shape and position and enable a smooth material flow - from production to assembly.

Standard containers are standardized - special load carriers are tailor-made. They are developed individually for your component, your process and your logistics environment. This saves space, reduces damage and speeds up processes - especially in automated or cycle-critical processes.

Greater safety: components are precisely guided and protected
Less effort: no reupholstering, no repacking, no improvisation
Better processes: Time savings during loading and unloading, less downtime
Efficiency: cleanly stackable, recyclable, durable - for series and small quantities

Yes - in addition to custom-made individual constructions, we also offer modular special load carriers based on our Elkas base group.
These are ideal if you are looking for a flexible, cost-efficient solution - for example for changing components, smaller quantities or pre-series.

Your advantages:

Shorter development time
Reduced design effort
Compatible with accessories and standard logistics
Ideal for frequently changing transportation requirements

For complex or sensitive parts such as:

Body components or visible parts
Hybrid components (e.g. plastic/metal)
Cable harnesses, electronics carriers, trays
Components with defined support points or special installation position

Our special load carriers are used in:

Automotive industry & supply
Mechanical & plant engineering
Electrical engineering & control technology
Aviation & Medical Technology

Analysis of your requirements and component geometries
Concept with 3D model and prototype if necessary
Production in our own factory - including testing devices and equipment
Delivery ready for series production, ready for use and tailored to your logistics chain

Depending on the requirements, steel, plastic, textile, foam or combinations are used. Typical options:
- Molded inserts & holders
- Surface protection (e.g. fleece, PU, PE)
- Stacking frames, folding mechanism, tray systems
- Labeling, RFID or ESD protection

The costs depend on the design effort, the material and the quantity. In many cases, special load carriers pay for themselves quickly - through less damage, lower handling costs and greater process reliability.

It's simple: use our online configurator or contact us directly. We will advise you individually - quickly, practically and with decades of experience.